Mission Statement

“Dulles Case Center provides unmatched service, innovative designs, quality products, quick delivery and exceptional warranty policies; this fosters long lasting relationships with our clients. We constantly build our service practices on this core operating philosophy.”

Engineering and Design Services:

• Degreed Engineering Staff
• Experienced Designers
• Computerized Modeling
• Quality Control Inspection System enforced and personnel to ensure proper adherence.
• High Production Runs and one-of-a-kind First Articles
• Latest in 2D and 3D CAD Technology – AutoCad and SolidWorks Software
• Designs uploaded to CNC Machine for Foam or Gerber Cutter for Fabric for consistent runs
• NO Messy Water Jets

FOAM FABRICATION

We specialize in manufacturing custom foam inserts. Whether simple or complex, we can design and manufacture the correct insert for your applications. We use polyethylene and polyurethane foams depending on the application. We work directly with the manufacturer to ensure that the right type of foam is used when we are protecting everything from sensitive electronic equipment to weapons, computers, laptops, monitors, printers, plasma screens, LCD’s, industrial equipment, or heavy duty, ruggedized equipment for the military.

Determining the amount of shock a product can withstand on its own, its fragility or "g-factor" is the first requirement in developing the packaging solution. The g-factor is the maximum deceleration an item can handle before damage occurs. The highest level of deceleration that does not cause damage would be considered the g-factor rating. Lower g-factors indicate higher fragility. Determining fragility for different angles and similar models should be considered.

Test data is very critical, if the g-factor is estimated too high, it could result in damage from a design not strong enough for the level of shock a product would withstand during an impacts. If it’s rated too low, the protective packaging solution may be too strong and more expensive than necessary.

Determining the Fragility of Components:

Use weight and handling data to determine the approximate drop height required to ensure product safety.

Vibration can damage some products during transportation. The frequency that causes vibration damage must be determined and compared to the vibration characteristics of the cushioning system design. Each cushioning system has frequencies that amplify vibration and may cause increased product damage.

Typical Frequencies of Different Types of Carriers

If the carrier’s frequency is lower than the amplification range, frequencies simply pass through the cushioning system to the product. If the frequencies are higher than the cushioning system’s amplification range, some vibration effects are absorbed.
If the product’s frequency is not amplified by the cushioning system, vibration damage will not occur in most sensitive products. For products that are extremely sensitive the design may have to alleviate the specific frequencies.
All of these factors are taken into consideration before your case is designed and your equipment is transported.

SEWING

Our sewing department can manufacture anything that you need that you can’t find elsewhere. We specialize in manufacturing items that support the deployable mission or just help make your job easier and more productive. Call our design team today to discuss your requirement and see how easy we can help you come up with a solution to your challenge.

• MIL-SPEC Sewing
• Ballistic Materials
• Velcro
• Cordura
• Nylon
• Vinyl
• Camouflage Netting
• Military and Industrial Bags
• Soft Sided Bags and Cases
• Covers
• Deployment Bags
• Medical Bags
• Tent Bags
• Tool Kits
• Pouches
• Fabric Structures
• Ground Cloths and Covers
• Misc. Kits
• Compliance with the Barry Amendment Act
• High Production Runs